Wood Kiln Drying Controller – New Smart

Traditional wood drying system, now enriched with all the modernity of the Powerserver platform.

Controlador de Secagem de Madeira - New Smart Quote Equipment

New Smart Controlador de Secagem de Madeira

What is the new smart wood drying controller?

The New Smart Wood drying Controller is the traditional system offered by Marrari for small, medium and large companies wishing to automate their drying process quickly and smartly.

It also includes several features for the entire drying process to occur in a fast, efficient and economical way.

And in addition to all this, all the wood drying family equipment, have the resources to optimize your production for the 4.0 industry means and OEE methods!

How does new smart guarantee the quality of the final product?

Because it offers the operator several tools in its supervisory, and CLP, so that it obtains a fine control over the drying process. Like curves with decimals of temperature, baths, extra phases and more!

So ensure that your wood at the end of the whole process is without any commitment or cracks in it, that is, without any waste of material or wear of unnecessary equipment.

Benefits of using an automatic wood drying controller:

  1. Energy and steam savings: It is capable of automatically adjusting the drying conditions in the kiln, including temperature and humidity, which can help reduce the energy and steam consumption required for wood drying. This can result in significant long-term cost savings.
  2. Reduction in drying time: By automatically adjusting the kiln drying conditions to maximize energy efficiency and reduce the time needed to dry the wood, it can help improve productivity and reduce operational costs.
  3. Remote monitoring: With real-time remote monitoring of the drying status, you can quickly identify any problems or anomalies in the drying process. This can help reduce downtime and improve operational efficiency.
  4. Improved wood quality: With precise control of temperature and humidity, the New Smart can ensure uniform and high-quality wood drying, resulting in less material loss and waste. Additionally, uniform drying can also reduce the likelihood of defects such as warping or cracking, improving wood quality and increasing customer satisfaction.
  5. Sustainability: Wood drying becomes more sustainable as precise control of temperature and humidity reduces the amount of energy needed for the drying process. This can help reduce carbon emissions and make wood drying operations more environmentally friendly. Furthermore, the reduced likelihood of defects can also result in less material loss and waste, improving overall process efficiency.

And why use the Marrari equipment?

Because our equipment is optimized for your company! We create ways to improve the performance of production processes without excessive loss using methods such as OEE and Industry 4.0. Thus creating a more efficient, productive and modern production environment!

If you want to know more about us and our meters, controlers and mannagers, visit our Facebook or LinkedIn.

Want to know more technical information about the product? Check below for more information and ask for a quote!

MR500 FAMILY V8.0

  • Monitoring of control variables (desired x Real);
  • Monitoring the position of the actuators;
  • Decimal house in all monitored quantities;
  • Smooth transition between phases;
  • Record in the database minute by minute;
  • SQL Server database;
  • Multiuser access via local area network or internet;
  • Access register; Recording Software from the PLC remotely (via internet);
  • Restore CLP memory;
  • Compatible with different types of greenhouses;
  • Compatible with different actuators (on / off proportional / motorized);

NEW SMART GENERAL CHARACTERISTICS

Programmable drying phases (16 + 1 Phases)
Programmable drying phases (16 + 1 Phases)
Independent Activation of Actuators
Independent Activation of Actuators
Dry Radiator Maintenance Routine: Condensation Removal
Dry Radiator Maintenance Routine: Condensation Removal
Stages of Heating, Drying, Uniformization, Conditioning, Cooling
Stages of Heating, Drying, Uniformization, Conditioning, Cooling
Independent speed, fan cycle and bath time per Phase
Independent speed, fan cycle and bath time per Phase
Extra Stages of Conditioning
Extra Stages of Conditioning
Smart Damper (heating aid)
Smart Damper (heating aid)
Ramp reheat after scheduled shutdown
Ramp reheat after scheduled shutdown
Alarm + Dry TBU Automatic Deactivation / Activation
Alarm + Dry TBU Automatic Deactivation / Activation
Curve programmable by TBS x TBU / TBS x UR / TBS x UE / TBS x PS
Curve programmable by TBS x TBU / TBS x UR / TBS x UE / TBS x PS
Fault Alarm on Reference TBS (Inverted Sensors or Fans / Fault Sensors)
Fault Alarm on Reference TBS (Inverted Sensors or Fans / Fault Sensors)

EVENT REPORTS

Phase switching
Phase switching
Alarm log
Alarm log
Record interruptions, power outage, operator mistakes, maintenance stops
Record interruptions, power outage, operator mistakes, maintenance stops
Sends Parameters to the PLC with identification of the responsible personel
Sends Parameters to the PLC with identification of the responsible personel

OPTIONAL MODULES

Sending Alarms (from CLP) via email
Sending Alarms (from CLP) via email
Sends Diagnosis via email
Sends Diagnosis via email
Virtual Sensors
Virtual Sensors
ECO-PRO
ECO-PRO

OPTIONAL SENSORS

2nd TBU
2nd TBU
Vapor Flow
Vapor Flow
Boiler Pressure
Boiler Pressure
Electric power consumption
Electric power consumption
Sprinkler Pump Pressure
Sprinkler Pump Pressure
Weather Station: Relative Temperature / Humidity
Weather Station: Relative Temperature / Humidity
Compressed Air Line Pressure
Compressed Air Line Pressure
Extra 1 / Extra 2 (4-20mA Miscellaneous Sensors)
Extra 1 / Extra 2 (4-20mA Miscellaneous Sensors)
Sprinkler Hot Water Temperature
Sprinkler Hot Water Temperature

OPTIONAL ACCESSORIES

Phytosanitary Report
Phytosanitary Report
Measurement of Wood Moisture per Package: UMI- PACK
Measurement of Wood Moisture per Package: UMI- PACK

Common questions

  • Why automate and manage wood drying?

    Because with the automation of drying, our managers and controllers are able to assist in generating savings in steam and energy. In addition to reducing drying times, reducing scrap and increasing the quality of the wood using software and fine adjustments throughout the drying process.

  • What are the main benefits of this automation?

    The benefits are several, but the main ones are the saving of steam and energy, reduction of drying times, reduction of material waste and increase in the final quality of the product. All this due to the high technology embedded in the equipment to manage the entire process.

  • And will this improve the quality of my wood?

    Certainly! With all the automation of the greenhouse, the controller / manager is able to adjust all the drying so that the final product is exactly as you expect.

  • And how does Marrari guarantee all this?

    Easy! With 30 years in the market and experience in wood drying, our technology is tuned for all the details of drying. In addition to offering support, courses and consultancy with the partner company: CPM Suporte.

Sustainability

Nossos equipamentos, além de oferecerem vantagens competitivas e financeiras, também auxiliam o meio ambiente, como:
Reduction of gas emissions by optimizing the use of biomass.

Reduction of gas emissions by optimizing the use of biomass.

We reduce material waste in different processes with fine control.

We reduce material waste in different processes with fine control.

Better use of raw materials with automation and automatic management of processes.

Better use of raw materials with automation and automatic management of processes.

Helps in ecologically correct decisions, due to the data offered by our equipment.

Helps in ecologically correct decisions, due to the data offered by our equipment.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

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